From tooling to springs, under one roof
Production
At Atasan, design, tooling, pressing, springs, assembly and quality management are run in a single facility as one integrated system.
Our capabilities
Complete in-house manufacturing
At Atasan Metal, we handle everything in-house, from design to component manufacturing — including the springs used in our mechanisms. This comprehensive approach gives us precise control over every aspect of production and delivers high-quality, reliable components.
Our engineering and manufacturing capabilities cover the full process, from design to quality control.
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01Heritage and expertise
- Since 1995, a trusted partner to leading OEMs worldwide.
- We started with oven hinges and expanded to a wide range of moving mechanisms.
- 70% of our OEM revenue comes from long-term partnerships of more than 20 years.
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02Advanced manufacturing
- Three factories in Sakarya, Türkiye, with 30,000 m² of enclosed area.
- State-of-the-art equipment: CNC machines, a tool shop, and automated press lines (60–500 tons).
- In-house spring production for precision and reliability.
- Flexible assembly lines: manual, semi-automatic, and fully automated.
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03Loyal teams, lasting innovation
Our success is powered by dedicated professionals who have grown with us over many years. Their loyalty and shared expertise bring precision and passion to everything we build.
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04Design and innovation
- Certified Design Center since 2018, awarded first place in its category in 2021.
- Expertise in product design, tooling design, and process development.
- Strong focus on patents, prototyping, and R&D-driven innovation.
- A dedicated team pushing the limits of moving mechanism technology.
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05Quality and reliability
- Rigorous testing to meet global standards.
- Certified quality systems with continuous improvement.
- Advanced inspection tools: 3D scanners, automated cameras, and ERP-based traceability.
- Every product is tested for performance, durability, and precision.
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06Sustainability and responsibility
- LEED Gold-certified main factory.
- Solar panels for renewable energy, plus rainwater harvesting.
- 100% clean air circulation in administrative areas.
- A commitment to minimizing our environmental impact.
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07Certified quality and information security
Our operations are certified to ISO 9001, ISO 14001, ISO 45001, and ISO 27001 — ensuring not only high manufacturing quality and sustainability, but also information security for sensitive OEM data and designs.
Step 01
R&D
Research and Development is of great importance in Atasan. Within 1 or 3 weeks following the customer need analysis, the company preapers the solid model; and produces first prototypes ready for testing within 2-3 weeks following the approval of the design.Such agility and competency constitute the basis for Atasan’s ability to successfully make a product within 10-33 weeks ready for transportation.
Step 02
Tool House
Atasan carries out the design and production of all tools of its innovative and state of the art products offered to the household appliances industry. Atasan has it own production facilities and competent staff, performing design and production at the quality.
Step 03
Metal Press Processing
At Atasan, progressive tools are pressed in a total of 22 press machines with a weight varying between 60-400 tons, according to the features of the desired part. Thanks to ERP system that is integrated to the PC environment, the Company has built an IT infrastructure, which allows all production monitoring and quality processes to be executed in accordance with lean sigma principles.
Step 04
Assembly
With its assembly lines operating based on the principles of efficiency and flexibility, Atasan has two separate sections that operate with or semi automation.
Step 05
ERP and Quality Management System
At Atasan, production and quality and quality management processes that are arranged in accordance with Lean-Sigma principles and improved in time aim at continuous development and high quality.
Traceability :
The fully integrated ERP System allows for tracing of all parts along the production phases, based on their batch numbers or serial numbers.
Measurement System Analysis :
The efficiency of the measurement system is guaranteed by periodic gage R&R studies.
Process Capability :
Using the control charts, it guarantees that the production process is performed within suitable tolerances.
OEE ( Overall Equipment Efficiency ) :
Efficiency of all kinds of equipment used in production lines is continuously monitored in accordance with OEE principles.Besides each production machine/line is under real-time control trough the ERP system.
Technical Drawings :
Printed drawings are not used. Only the updated and revised versions of all technical drawings are available at the related sections of the ERP system.
Step 06
Innovation
Friction Mechanism
Having passed all required tests, Atasan’s patented Friction Mechanism allows door to remain at whatever angle they are left by balancing the doors of any weight, set by customer’s desire.
Let’s engineer the right hinge for your project
Share your door weight, opening angle and life-cycle targets; our engineering team will prepare a solution tailored to you.
- 01Needs analysis
- 02Solid model · 1–3 weeks
- 03First prototype · 2–3 weeks